Pick the closest option. Rackway can fine-tune unusual loads later.
mm
Question 3 of 4
What moves the pallets?
You do not need the exact model yet. Choose the closest truck and we will use a sensible preliminary aisle.
Question 4 of 4
How much Row Space should we leave at the walls?
Row Space is the setback between the rack field and the warehouse edge. We will show the maximum packed storage first; you can add cross aisles and rack tunnels afterwards.
Rackway warehouse planner
Build the real warehouse.
Build a preliminary UK adjustable pallet racking (APR) layout: draw the floor, add real site constraints, choose the truck and pallet, then review aisle, load and safety-critical assumptions before the plan goes to Rackway.
Geometry aware
Maximum fit first. Operations second.
✓Manufacturer Ast where available, with the aisle basis shown
✓Maximum packed capacity without a hidden cross aisle
✓Toilets, offices, columns and multiple custom obstacles
✓Back-to-back spacing, perimeter and vertical planning allowances
✓Cross aisle versus rack tunnel capacity comparison
✓Connected plan, front view, 3D and PDF
Your maximum-fit racking plan
Start with the packed maximum. Add a cross aisle, rack tunnel, walkway or object and watch the capacity change immediately.
Plan ready
Pallet positions0
Rack runs0
Total rack bays0
Storage levels0
Working aisleTruck recommendation shown here.0 m
Row Space
mm
Rack setback from warehouse walls.
Site features0
↳Maximum packed capacity is shown first. Optional cross aisles and rack tunnels then show exactly how many pallet positions they cost or retain.
The optimiser compares rack direction, wall singles, back-to-back double runs and row offsets without inserting a hidden cross aisle. Add operational openings only when you need them.
Preliminary design reviewChecking the planning inputs…
Inputs to review
UK planning basis — not an approval.Geometry and prompts are informed by HSE HSG76, HSE workplace transport, SEMA design guidance and the BS EN 15512 / 15620 / 15629 / 15635 framework. Final structural, fire, floor and operational design still needs competent review.
RackingWorking aisleClear / site featureWarehouse edge
Rack height needs checkingAdjust the beam heights or speak to us.
Beam length0 mm
Frame depth0 mm
Loaded pallet0 mm
Typical load0 kg
Rack height0 mm
Top space0 mm
Back-to-back spacing250 mm
Row Space250 mm
Vertical allowance150 mm
Required pallet load / level0 kg
Pallet load / full bay0 kg
Aisle basisGeneral estimate
Beam heightsNot set
30 m × 18 m usable areaComplete the setup to create a Rackway plan pack.
Important: This is a preliminary selective APR planning tool, not a compliance certificate or structural calculation. Rackway / the rack supplier must verify the site, slab and anchors, loads and load centres, exact truck and residual capacity, clearances, pedestrian and fire routes, protection and final rack design before supply or fitting.
Planner help
Plan the rack space
Use the tool first. Read these notes if you want help with a size, truck or shelf height.
Start with the usable warehouse space
Enter the clear length, width and lowest usable height where racking can actually go. Leave loading zones, permanent walkways and fixed rooms out of the usable area.
The plan is a starting point. Rackway should still check the real site, floor, access and final safety requirements before supply or fitting.
Use the pallet size you actually store
The planner supports UK standard 1200 × 1000 mm pallets, Euro pallets and mixed loads. Add the loaded height and typical weight so shelf spacing can be checked.
If your loads are unusual, send Rackway photographs and dimensions rather than forcing them into a standard pallet assumption.
Match the working aisle to the forklift
Forklift type changes the aisle requirement. Choose a standard truck type or enter the make, model, working aisle, lift height and rated load if you know them.
If you are not sure, use the call option. The final aisle must suit the actual handling equipment and operating conditions.
Set the beam heights
Choose the number of storage levels and set each beam height from finished floor level. The plan, front elevation and 3D view all update from those figures.
The planner flags obvious height conflicts, but final rack configuration and capacities still need checking.
Save and send the plan
Use the PDF plan pack to keep a copy of the layout, then send the project to Rackway for review.
The plan gives Rackway a much clearer starting brief for stock, site checks, installation and next steps.
Common questions
Can I use the planner if I do not know every size?
Yes. Enter what you know and use the call option if an important warehouse, pallet or forklift detail is missing.
What UK pallet size does the planner use?
The UK standard pallet option is 1200 × 1000 mm.
Can I enter my own forklift?
Yes. You can add the make, model, working aisle, maximum lift height and rated load.
Can I set individual beam heights?
Yes. Choose the storage levels and set each beam height from floor level.
Can I save the layout?
Yes. You can create a PDF plan pack and send the plan details to Rackway for review.
Want us to check your plan?
Send the plan to us, or use the measurement guide if you are working from existing racking.
Quick warehouse planner
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